Softgel Encapsulation Machine – Super Jumbo / SG-320
The Super Jumbo (model SG-320) is a softgel encapsulation system for high volume production. Low-stress fill material injection with double discharge technology (Patented*), it guarantees maximum production capacity and high quality, well finished softgels. It also produces both animal gelatin softgels and plant based vegetarian softgels without the need of additional parts.
Standard Features
- Die roll diameter 150mm (5.9”) x length 250mm (9.84”)
- Operation speed up to 6RPM
- PLC and touch screen controls
- Mechanical adjustment (servo controlled die rolls/medicine pumps/cooling drums available)
- Stainless steel construction in AISI 304, product contact
parts in AISI 316L - Die roll system made of aircraft grade/food grade aluminum
Medicine Pump
- Independently driven by piston pump (servo control available)
- Electronically adjusted injection timing
- Slide lubrication system (integrated with drive system)
- Separately housed medicine pump
- Standard medicine pump plunger count: 32
- Filling accuracy within 2/100ml
Die Roll Shaft
- Integrated die roll shafts powered by geared motor (independent control by 2 servo motors optional)
Spreader Box
- Micrometric gate adjustment by potentiometer
- Bronze construction
- Mechanical gelatin level control (Electronic gelatin level control available)
Casting Drums
- Cooling drum diameter 500mm (19.685”) x length 280mm (11”)
- External water chiller (To be purchased seperately)*
Ribbon Lubrication &
Drive System
- Lubrication roller made of porous material
- 4 Electronic metering pumps by FMI
- 2 oil formulations
- Easy-feed access from operator side
Die Roll Pressure System
- Dial-push bar design (Load cell pressure display & Electronically controlled
pneumatic system available)*
Mangle Rollers
- Electronic speed adjustment
Wedge Lifting System
- Electronic drive system
Machine Lubrication
- Integrated lubrication and medicine
pump drive for medicine pump slide*
Soft Capsule Transfer Conveyor
- Bi-directional
Tooling
- Die roll size diameter 150mm (5.90”) x length 250mm (9.84”)
- Aircraft grade aluminum die rolls
- Storage case made of aluminum
- Specially coated injection wedge
- Injection wedge construction material: Aluminum
Specifications
Product Type : Softgel, Both Animal & Vegetable Formulations Available
Die Roll Size : Diameter 150 x Length 250 mm (5.9 x 9.84″)
Control : PLC and Touch Screen
Power Consumption : 24 kW
Electricity : 208-480V, 3 phase, 50/60 Hz
Dimension : 2,300 (L) x 1,000(W) x 2,000 (H) mm or 7.5 (L) x 3.4 (W) x6.7 (H) ft.
Weight : 1,900 kg
Production Capacity
| Product Size | Number of Die RollCavities | Output per hour @ 3RPM | Speed per hour 6RPM |
| 6 Oval | 455 | 81,900 | 163,800 |
| 7.5 Oval | 429 | 77,220 | 154,440 |
| 10 Oval | 372 | 66,960 | 133,930 |
| 9.5 Oblong | 324 | 58,320 | 116,640 |
| 11 Oblong | 315 | 56,700 | 113,400 |
| 20 Oblong | 224 | 40,320 | 80,640 |
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