Softgel Encapsulation Machines

• Super Jumbo
• Jumbo
• R&D

The capsules are mechanically transported into rotating tumblers. Continuous motion prevents the product from sticking together or changing shape. Rotating tumblers full of freshly produced softgels are pumped with low-humidity air for 24 hours in the drying room.

Softgel Drying Systems

Tumble Dryer

In the finishing room, the capsules are mechanically fed into a sorting machine that removes product that is too big or too small. Next, employees visually examine each softgel under an ultraviolet (UV) light for bubbles, impurities or abnormal shapes. Softgels that pass human inspection enter a laser-etching machine that engraves an identification code. The capsules are then boxed and placed in the humidity- and temperature-controlled softgel warehouse.

Softgel Sorting Systems

• Softgel Sorting Machine

Softgel Ancillary Equipment

• Gelatin Melt tank
• Gelatin Storage Tank
• Medicine Storage Tank
• Medicine Vacuum Homogenizer
• Colloid Mill
• Vibrator Sieve

The gel and fill material are vacuumed into the encapsulation machine. The warm gel is slightly cooled to form sheets of gelatin, which are measured to ensure precise thickness. The sheets are fed through the encapsulation machine and cut into two softgel casing halves. The fill material is pumped into the capsule, and the halves are sealed.