Softgel Encapsulation Machine for Pilot Batches and R&D / SG-40
The Mysoftgel model SG-40 is a compact all-in-one soft capsule encapsulation system for pilot batch production. This machine can produce all types of soft capsules for studying drug formulation or for pilot and sampling phases, when integrated with service tanks and dryers. The unique Balcony design complies with current GMP standards. It features servo driven filling, quick changeover, and easy cleaning.
Standard Features
- Die Roll Size Diameter 150mm x Length 90mm
- Die Roll Configuration 1-2 lanes of cavities depending on capsule size
- Injection drive By servo motor – Injection by sensor
- Capsule size : 1-40 Round, 2-30 Oval, 3-24 Oblong
Tube, Suppository, Fish Shapes possible
(Each capsule size requires dedicated change parts) - Product contact parts : All product contact parts are made of stainless steel 316L or food grade material
Material of construction certificates can be provided
Spreader Box
- Precise temperature control by direct heating method
- Mechanical level control
- Easy to clean design
Casting Drums
- Precise temperature control by thermoelectric cooling
- Cooling water recirculation
- Temperature control
Chiller
- Low power consumption (500W)
INJECTION SEGMENT
- Material: Brass
- Premium quality Teflon coated
- Precise temperature control by direct heating method
Specifications
Product Type : Soft capsule, both animal and vegetarian ready Non-Animal materials may require additional parts.
Die Roll Size : Diameter 150 mm x Length 90 mm
Control : PLC and Touch Screen
Electricity : 220V 3 Phase 60Hz 30Amp
Compressed Air : 5 bar (required when making vegetarian capsules)
Dimensions : 1,390 (L) x 1,000 (W) x 1,930 (H) mm
Weight : Approx. 1,000 kg
Speed Estimate (SG-40 Double)
| Product Size | Number of Die roll cavities | Output per hour @3rpm | Output per day @8 hours |
| 10 Oval | 2 x 36 = 72 | 12,960 | 103,680 |
| 20 Oblong | 2 x 34 = 68 | 12,240 | 97,920 |
Note: This chart is a general indication of expected output and is provided for informational purposes only. Actual speed varies depending on the material and atmospheric conditions.
(Super Jumbo model change parts shown)
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